Equivalent Diameter - Rectangular vs. Circular HVAC Ducts (2024)

Rectangular equivalent diameter for air flows between 100 - 50000 cfm.

The equivalent diameter is the diameter of a circular duct or pipe that gives the same pressure loss as an equivalent rectangular duct or pipe.

The table below can be used to compare equivalent diameters for rectangular and round circular ducts. The table is based on the ducts friction loss formula.

Equivalent Diameter - Rectangular vs. Circular HVAC Ducts (1)

The rectangular dimensions and the air flow volume are adapted to the equal friction loss method of sizing ventilation duct systems.

The table below indicatesmaximum air flow in low and medium pressure loss ducts.

  • maximum friction < 0.1 - 0.2 inches W.G./100 ft
  • air velocity < 1500 - 2000 ft/min (8 - 10 m/s)

Customized values can be calculated in the top row.

HVAC Ducts - Rectangular vs. Circular Equivalent Diameters
Air flow
- q -
(Cubic Feet per Minute, cfm)
(m3/s)
Rectangular Duct Sizes
(inches)
(mm) x (mm)
Equivalent Diameter
Round Duct Sizes
- de -
(inches)
(mm)
Velocity in equivalent round Duct
- v -
(ft/min)
(m/s)
Friction Loss
(inH2O / 100 ft duct)
(Pa/100m)

()
x
() x ()

()

()

()
80
(0.04)
3 x 7
4 x 5
4.9
4.9
611
(3.1)
0.15
100
(0.045)
4 x 65.33646
(3.28)
0.16
120
(0.05)
4 x 7
5 x 6
5.7
6.0
670
(3.57)
0.15
140
(0.063)
4 x 86.09691
(3.5)
0.15
150
(0.068)
3.5 x 106.26702
(3.6)
0.15
160
(0.07)
4 x 9
5 x 7
6 x 6
6.4
6.4
6.6
710
(3.6)
0.15
180
(0.08)
4 x 106.74726
(3.69)
0.15
200
(0.09)
6 x 77.1732
(3.7)
0.14
230
(0.12)
4 x 127.31790
(4.01)
0.15
250
(0.11)
6 x 87.55803
(4.08)
0.15
270
(0.1)
4 x 147.81811
(4.12)
0.15
300
(0.14)
5 x 12
6 x 10
7 x 8
8.3
8.4
8.2
804
(4.1)
0.14
400
(0.18)
7 x 10
8 x 9
9.1
9.3
884
(4.5)
0.15

480
(0.22)

8 x 10
9 x 9
9.8
9.8
923
(4.7)
0.15
600
(0.27)
8 x 12
10 x 10
10.7
10.9
909
(4.9)
0.14
750
(0.34)
8 x 14
9 x 12
10 x 11
11.5
11.3
11.5
1047
(5.3)
0.15
800
(0.36)
8 x 15
10 x 12
11.8
12.0
1048
(5.3)
0.15
1000
(0.45)
10 x 14
12 x 12
12.9
13.1
1104
(5.6)
0.15
1300
(0.59)
12 x 1414.11189
(6.0)
0.15
1400
(0.63)
12 x 1514.61197
(6.1)
0.15
1700
(0.77)
10 x 22
14 x 15
15.9
15.8
1231
(6.3)
0.14
1900
(0.86)
12 x 19
14 x 16
16.4
16.4
1295
(6.6)
0.15
2000
(0.9)
10 x 25
12 x 20
15 x 16
16.9
16.8
16.9
1291
(6.6)
0.14
2500
(1.13)
14 x 20
15 x 18
18.2
17.9
1381
(7.0)
0.15
2800
(1.26)
12 x 26
16 x 20
19.0
19.5
1428
(7.3)
0.15
3300
(1.49)
12 x 30
14 x 25
20.2
20.2
1480
(7.5)
0.15
3800
(1.71)
12 x 34
15 x 25
21.4
21.0
1525
(7.8)
0.15
4100
(1.84)
12 x 36
16 x 25
20 x 20
21.9
21.7
21.9
1565
(8.0)
0.15
5400
(2.43)
12 x 45
16 x 30
20 x 24
24.1
23.7
23.9
1699
(8.6)
0.15
6200
(2.79)
16 x 36
18 x 30
23 x 25
24.7
25.2
26.2
1719
(8.7)
0.15
7200
(3.24)
16 x 40
20 x 32
25 x 25
27.0
27.5
27.3
1816
(9.2)
0.15
8400
(3.78)
20 x 35
25 x 28
28.6
28.9
1879
(9.5)
0.15
10300
(4.64)
16 x 55
20 x 43
25 x 38
31.0
31.5
33.5
1964
(10.0)
0.15
13000
(5.85)
20 x 50
30 x 32
33.7
33.9
2098
(10.7)
0.15
13500
(6.08)
20 x 55
30 x 35
35.2
35.4
2002
(10.2)
0.13
15000
(6.75)
25 x 48
30 x 40
37.4
37.8
1969
(10)
0.12
17000
(7.65)
32 x 4039.12044
(10.4)
0.12
19000
(8.55)
32 x 45
35 x 40
41.3
40.9
2039
(10.4)
0.11
  • 1 in = 25.4 mm
  • 1 inH2O / 100 ft = 84 mmH2O /100 m

Note! - due to larger circumference and more friction area related to air volume - a circular duct is always more efficient than a rectangular duct.

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Example - Air Flow in Rectangular vs. Circular Duct

2000 cfm (0.94 m3/s) of air flows through a 10 x 12 inches rectangular duct.

The friction loss according the table above is 0.81 inches water gauge per 100 ft duct (aprox. 6.6 Pa/m).

The velocity in the rectangular duct is

v = (2000 cfm) / (((10 inches) (1/12 ft/inches) ((12 inches)(1/12 ft/inches)))

= 2400 ft/min (12.2 m/s)

The velocity in the the equivalent 12 inch circular duct according the table above is 2589 ft/min (13.2 m/s).

Related Topics

  • Air Conditioning Systems

    Design of Air Conditioning systems - heating, cooling and dehumidification of indoor air for thermal comfort.
  • Ventilation Systems

    Design of systems for ventilation and air handling - air change rates, ducts and pressure drops, charts and diagrams and more.

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  • Air Ducts - Friction Loss Diagram

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  • Air Ducts - Major Friction Head Loss, Online Calculator

    Head loss or major loss in air ducts - equations and online calculator for rectangular and circular ducts - Imperial and SI units.
  • Duct Sizing - the Equal Friction Method

    The equal friction method for sizing air ducts is easy and straightforward to use.
  • Ducts - Cross-Sectional Area vs. Diameter

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  • Ducts or Pipes through Steel Joists - Maximum Sizes

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  • Ducts Sizing - the Velocity Reduction Method

    The velocity reduction method can be used when sizing air ducts.
  • Ductwork - Seal Classes

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  • Equivalent Length Method - Minor Pressure Loss in Piping Systems

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  • Fluid Flow - Equivalent Diameter

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  • Rectangular Air Ducts - Velocity Diagram

    Velocity diagram for rectangular air ducts - metric units.
  • Rectangular Ducts - Dimensions

    Commonly used metric dimensions for rectangular air ducts in ventilation systems.
  • Spiral Ducts - Dimensions

    Standard dimensions of spiral ducts - Imperial units.
  • Velocity Classification of Ventilation Ducts

    Recommended air velocities in ventilation ducts

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Equivalent Diameter - Rectangular vs. Circular HVAC Ducts (2024)

FAQs

What is the equivalent diameter of a rectangular duct? ›

A measurement for a non-circular duct representing its shape in the same way a diameter represents a circle. Generally, the equivalent diameter can be calculated as D(ref) = square root of (4A/pi) where A is the cross sectional area, and D(ref) is the equivalent diameter.

What is the equivalent diameter of a circular duct? ›

The equivalent diameter of a circular duct that provides the same pressure loss as a rectangular duct (see figure below) is given by the Huebsher equation: de=(a+b)0.251.3(ab)0.625 de is the equivalent diameter ( mm or in). a is the rectangular duct width ( mm or in). b is the rectangular duct height ( mm or in).

What is the difference between circular and rectangular ductwork? ›

Round duct performs with a lower pressure drop than rectangular duct. It is also more rigid, which keeps the drum effect from duct vibration lower compared to a rectangular duct. The noise level in rectangular ducts can be excessive if they are improperly supported.

What is the rule of thumb for HVAC duct sizing? ›

One of the most used methods is the HVAC duct sizing rule of thumb. In fact, even professional AC contractors might use this method to size the AC ducts in your home. According to this rule, you need to install an air conditioner of one-tonne capacity for every 500 square feet of the floor area of your residence.

What is the equivalent of oval to round duct? ›

Although a 6" oval duct (called 6" oval) is typically sold as an “equivalent” to a 6" diameter round duct, they are not actually equivalent. The cross sectional area of a 6" oval duct is only 75% of that of a 6" round duct. An equivalent round duct would have a 5.1" diameter.

Why is rectangular ductwork in most cases preferred to circular ducts? ›

5.2 Rectangular Ducts

They provide flat surfaces for branch tap-ins and they are conveniently fabricated. For large plenums and duct sections containing many fittings, rectangular duct fittings are usually easier to assemble than round and oval fittings.

What is the difference between spiral and rectangular ducts? ›

Spiral duct holds many significant benefits over rectangular duct. Using less material for fabrication and ease of installation, spiral duct can save up to 37% of installation and operating costs over the life of the HVAC system.

What are standard round duct diameters? ›

15-inch diameters in ½-inch-diameter increments, 16- through 38-inch diameters in 1-inch-diameter increments, and 40- through 90-inch diameters in 2-inch-diameter increments. order. Standard lengths of round longitudinal seam duct are 5 and 6 feet.

What is the formula for circular ducts? ›

For circular ducts, the area is calculated as A = π × r2, where r is the radius of the duct. For rectangular ducts, the area is calculated as A = l × w, where l is the length and w is the width of the duct.

What is the formula for the equivalent diameter of a circle? ›

The equivalent diameter is defined as the diameter of a circle with an equal aggregate sectional area, which is calculated by d = 2 Area / π . This is a classic method of an aggregate classification and used in many digital image processing programs.

What size duct do I need for 400 cfm? ›

Or working in reverse, if you know that a machine will require approximately 400 CFM to remove the waste, then you should design a 4" pipe for the application.

What are the disadvantages of rectangular ductwork? ›

Rectangular ducts have uneven pressure gaps throughout the system which means lower efficiency and higher costs. The sharp turns and pressure differential in rectangular ductwork also creates noise and heavy reverberation.

What size is rectangular ducting? ›

The standard pvc rectangular ducting sizes are: 110mm x 54mm. 204mm x 60mm. 220mm x 90mm.

What is the advantage of circular duct? ›

Circular ducts create less air resistance. That, in turn, results in a lower air speed, less noise and no draught.

How many cfm is a 4x10 register? ›

The most typical register size is the 4x10. To give an idea of CFM's, if you are feeling a strong blast of air out of that size of register then you're feeling about 160 CFM.

What is the rectangular ducting equivalent to 150mm? ›

RECTANGULAR END: 220mm x 90 Fits over rectangular duct pipe. ROUND END: 150mm (6 inch) Fits inside round pipe of flexible hose. Allows you to convert between round and rectangular ducting systems.

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